I am going on my 5th hat for this year. Well I was but chose to buy a regular adjustable hat. The problem has been just after a few wears (4-5) with a little sweating the front band bunches up and kills your head. Basically wrinkling up and creating pressure points. I thought that I was buying the wrong size and still no help trying other sizes. I talked to the guy at Golfsmith this weekend as well and he said it was a problem with the Titleist fitted hats. Hell I spent more on hats this season than I have on balls. Something is wrong there...LOL... I am sure your team is aware of this, but if not here is my post letting you know.
Hats should last more than 4 rounds. Can't they do a hybrid band so the front is not elastic and the rear is? This would solve the problem since the back is fine. Or at least lower the price to make it less painful to toss a hat after a couple rounds.